Requirements & Process
Review your material, dimensions, process and throughput to define equipment requirements.
A reference line combining decoiling, threading, leveling and laser cutting, with project-dependent marking, sorting and stacking options.
Reference specifications require confirmation. Source ↗
01 / EQUIPMENT OVERVIEW
Process flow
An overhead crane places the coil on a loading cart. A hydraulic lift aligns it with the decoiler mandrel, which enters and expands inside the coil. The sheet passes through pinch rolls and a precision leveler before being transported to the cutting area. Marking, labeling and automatic stacking are optional reference functions.
Loading and decoiling
The loading cart operates outside the mandrel, lifts the coil into position, then lowers and returns after the mandrel has expanded. The decoiler uses tension-controlled unwinding. Load, coil dimensions, expansion range and construction details are maintained in the separate decoiler specification group.
Threading system
The welded frame, guide tongue and straightening head support and guide the leading edge into the pinch rolls. Hydraulic cylinders raise the hardened guide head and extend the transition plate. Support-plate, guide-plate and cylinder details are listed separately.
Leveling and drive
The source describes a six-high, 24-roll leveler for reference materials including stainless steel, clad sheet, galvanized sheet, nonferrous sheet and aluminum. Features include digital position indication, motorized adjustment, stop control and forward/reverse switching. Thickness and strength limits need confirmation. The main drive uses a motor, reducer, gear distribution box, couplings and universal shafts to drive the upper and lower work rolls. A DC motor and digital DC controller are described. Needle bearings, intermediate rolls, support rolls and wedge-adjusted supports are used to support the work rolls and limit sheet marking.
Laser cutting
The welded bed is annealed, vibration-aged and finish-machined. Rack-and-pinion and guideway drives use Yaskawa servos, with automatic lubrication on moving components. A MAX 6000 W laser source is listed for reference processing of aluminum, carbon steel, stainless steel and galvanized sheet. Worktable size, axis travel, positioning and speeds are maintained in a separate cutting-unit table.
Laser source and cutting head
The source describes customizable fiber length, QBH/QD connections and a broad modulation range. The configuration table lists “Precitech Procutter2.0,” while the feature text lists “LightCutter Zoom 2.0” and a power range up to 6 kW. These descriptions must not be treated as one confirmed configuration.
Sorting and unloading
The reference gripper combines vacuum cups and electromagnets to separate finished parts and scrap, with adjustable spacing. A six-axis ESTUN ER220-2650 robot is illustrated with 2650 mm reach, ±0.02 mm repeatability and 220 kg maximum payload; confirm these against the selected robot and end effector. A gantry unloading arrangement is another reference option.
Marking and power options
Listed marking powers are 20/30/50 W, with a field from 100 × 100 to 300 × 300 mm and maximum marking speed of 8000 mm/s. Listed interface languages are Chinese, English, French, German, Spanish and Russian. The industrial UPS description includes input/output isolation, digital DSP control and a modular layout; capacity and configuration are unspecified.
Configuration records
The component tables preserve the source brands, origins and quantities for controls, nesting software, servos, guideways, racks, pneumatics, optics, cooling, electrical equipment and handling platforms. Unverified market-share and maintenance-free claims are not presented as performance commitments.
02 / SPECIFICATIONS
Reference specifications from the source. Labels, unit notation and table structure have been standardized without changing numeric data. Items marked Verify require a confirmed technical datasheet.
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| Parameter | Unit | Reference |
|---|---|---|
| Load Capacity | — | ≤10t |
| Width of coil | mm | ≤1300 |
| Outer diameter of coil | mm | 1000~2000 |
| Expansion range | mm | Φ480~520 |
| Wedge slider | — | 45# Steel Quenching and Tempering HB225~255 |
| strip hold down roll | — | Polyurethane coated |
| Drum surface | — | Hard chromium plating |
| Braking / tensioning | — | Pneumatic disc brake |
| Expanding oil cylinder | — | Engineering cylinder |
| Pressure and pilot driver | — | Hydraulic motor |
| Pressure and pilot cylinder | — | Engineering cylinder |
| Auxiliary support cylinder | — | Engineering cylinder |
| technology of main parts | — | Integral aging treatment of frame steel plate welding |
| lubrication | — | Manual fixed-point lubrication |
| Parameter | Unit | Reference |
|---|---|---|
| Material and heat treatment of main parts | — | Welding and annealing treatment of frame steel plate |
| Support plate, guide plate | — | 45# steel, Quenched and tempered, surface chrome plated |
| Shovel head cylinder | — | Engineering cylinder |
| Straight head cylinder | — | Engineering cylinder |
| Telescopic Cylinder | — | Engineering cylinder |
| lubrication | — | Manual dry oil lubrication gun |
| Parameter | Unit | Reference |
|---|---|---|
| Cutting working table size | — | 1300mm*3000mm |
| Unloading working table size | — | 1300mm*3000mm |
| X-Axis Travel | mm | 1300 |
| Y-Axis Travel | mm | 3000 |
| Z-Axis Travel | mm | 150 |
| Positioning Accuracy | mm | ±0.5 |
| Repeat Positioning Accuracy | mm | ±0.3 |
| Max cutting speed | m/min | 40 |
| Max feeding speed | m/min | 16 |
| Platform load-bearing | t | 1 |
| Parameter | Unit | Brand | Origin | Quantity |
|---|---|---|---|---|
| CNC control System | — | Beckoff | Germany | 1 |
| Nesting software | — | cncKad | Israel | 1 |
| Servo Motor | — | Yaskawa | Japan | whole sets |
| Linear Guide rail | — | HIWIN | Taiwan | whole sets |
| Gear rack pinion | — | YYC | Taiwan | whole sets |
| Machine servo drivers | — | Yaskawa | Japan | whole sets |
| Pneumatic Components | — | SMC | Japan | whole sets |
| Laser source | — | MAX 6000W | China | 1 set |
| Laser head | — | Precitech Procutter2.0 | Germany | 1 set |
| Chiller | — | Tongfei | China | 1 set |
| Air condition | — | Tongfei | China | 1 set |
| Low voltage electrical components | — | Schneider | France | whole sets |
| Feeding platform | — | Yaskawa | Japan | whole sets |
| Unloading platform | — | Yaskawa | Japan | whole sets |
From optional-system descriptions. Confirm robot tooling/payload and marking configuration for the project; these are not included in every machine.
| Parameter | Unit | Reference option |
|---|---|---|
| Robot model | — | ESTUN ER220-2650 |
| Robot reach | mm | 2650 |
| Robot repeatability | mm | ±0.02 |
| Robot payload | kg | 220 |
| Robot axes | — | 6 |
| Marking power options | W | 20 / 30 / 50 |
| Marking field | mm | 100×100–300×300 |
| Maximum marking speed | mm/s | 8000 |
Review your material, dimensions, process and throughput to define equipment requirements.
Compare models and specifications and discuss tooling, feeding and automation options.
Confirm configuration, delivery, installation and support scope for the project. Arrangements are subject to agreement.
Share material, thickness, workpiece dimensions, process and throughput. Models and specifications support initial comparison; suitability depends on the application.
Some source data contains model, unit or value inconsistencies. Original values are retained with notes. Request confirmed technical documentation before selection or ordering.
Describe tooling, feeding, loading and production-line integration requirements in your inquiry. Feasibility and scope are assessed for the project.
Download available documents or use the inquiry form to specify required documentation, destination and schedule. Final configuration, timing and service scope are subject to confirmation.
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